Small RMC plant setup cost in South America has become one of the most searched topics among local contractors and investors. As the regionโs construction industry continues to expand – driven by urban housing projects, infrastructure upgrades, and rural development – the need for compact and cost-effective concrete production is rising rapidly.
In countries like Brazil, Peru, Chile, anad Colombia, mid-sized contractors are looking for ways to produce concrete on-site rather than relying on distant ready-mix suppliers. The shift has made small and mini RMC plants a practical solution, offering lower investment, easier mobility, and faster returns.
For South American builders seeking affordable and efficient concrete batching equipment, a small RMC plant delivers the perfect balance between cost, flexibility and productivity – making it an ideal choice for the regionโs diverse construction landscape.
Small Concrete Batching Plants – the Right Fit for South America
In South Africa, most construction projects are led by medium and small contractors working in diverse terrains – from Brazilโs cities to Peruโs mountain roads. For them, small RMC plants offer the perfect mix of low investment, easy setup, and mobility.
Compared with large stationary plants, mini batching plants can be installed faster, moved easily, and produce just the right volume of concrete for local housing, roads, and municipal works. Their compact design and flexible capacity (25-60mยณ/h) make them ideal for South Americaโs dynamic and decentralized construction market.
The Detailed Setup Cost of Small RMC Plant in South America
The setup cost of a small RMC plant is South America depends on several local factors beyond the base equipment price. Key cost components include:
Import & Logistics Costs
Shipping from manufacturers (often from China) to ports like Santos (Brazil) or Callao (Peru) can add $3,000-$6,000, plus inland transport for remote sites.
- Electrical Infrastructure
Stable power supply is critical, regions with unreliable electricity may require additional investment in generators or transformers.
- Automation Level
Semi-automatic plants cost less but require more labor. Fully automated PLC systems increase investment by 10-20% but reduce ongoing labor cost.
- Labor & Maintenance
Skilled technicians may be limited in some areas, making training and maintenance part of the upfront budget.
Country-Specific Price Ranges (USD)
- Brazil: $35,000-$60,000
- Peru: $30,000-$50,000
- Colombia: $25,000-$45,000
Exchange rate fluctuations and local import duties can further affect the total investment.
Overall, a small RMC plant (25-60mยณ/h) in South America can usually be established with an investment between $25,000 and $65,000, depending on capacity, automation, and location. This cost makes it a highly feasible option for local contractors seeking on-site concrete production without heavy upfront spending.
Different Types of LUTON Small RMC Plant in South America
Different types of LUTON small RMC plants suit various project needs across South America. Choosing the right type ensures cost-efficiency and operational flexibility.
Belt Type Batching Plant
Belt type batching plant is ideal for large residential projects in Africa, where higher capacity and continuous production are needed. Offers stable output and can handle 50-60mยณ/h. Setup cost: $45,000-$65,000.
Skip Hopper Plant
Skip-hopper rmc plant is perfect for mountainous sites in Chile, where compact design fits narrow or uneven terrain. Lower investment and easy installation, with capacity of 25-35mยณ/h. Setup cost $25,000-$40,000.
Mobile Concrete Plant
Mobile concrete plant is commonly used for road and bridge projects in Colombia, requiring frequent relocation. Quick setup and minimal foundation work. Capacity: 30-50 mยณ/h. Setup cost:$40,000-$60,000.
Static Concrete Plant
Static rmc plant is best for long-term supply, providing continuous output. Higher initial cost but suitable for extended operations. Capacity : 50-60mยณ/h. Setup cost: $60,000-$85,000.
Choosing the right type depends on project location, concrete demand, and mobility needs. Mobile and skip hopper plants are cost-efficient for remote or small sites, while belt type and stationary concrete batching plants suit urban or high-output projects.
LUTON Small RMC Plant Solutions for South America
For contractors in Brazil, Peru, Chile, and Colombia, LUTON offers reliable small RMC plant solutions tailored to local needs. Hereโs why LUTON stands out:
Proven Export Experience
LUTON has years of experience shipping concrete plants worldwide, handling customs documents, CE certifications, and compliance with South American import regulations.
Quick Delivery & Installation
Plants can be shipped via Santos, Callao, or other regional ports and installed quickly, minimizing downtime and enabling faster project startup.
Technical Support & Training
LUTON provides on-site or remote guidance, ensuring operators are trained and maintenance routines are well established.
Models of LUTON Small RMC Plant for South America
YHZS25 Mobile Concrete Batching Plant
Mobile concrete batching plant YHZS25 is ideal for small housing or rural projects.
- Control Mode: Full Automatic Computer PC Control
- Power Supply: 220V/415V/440V/380V, 50Hz/60Hz, 3 phase
| Model | YHZS25 |
| Theoretical Productivity | 25 mยณ/h |
| Mixer Model | JS500 |
| Mixer Feeding Volume | 800L |
| Aggregate Material Quatity | 3ร3 |
| Total Power | โ65kW |
HZS35 Stationary Concrete Batching Plant
Stationary concrete plant HZS35 is suitable for mid-size projects with moderate demand.
- Aggregate Weighing System: ยฑ2%
- Powder Weighing System: ยฑ1%
| Model | HZS35 |
| Theoretical Productivity | 35 mยณ/h |
| Mixer Model | JS750 |
| Mixer Feeding Volume | 1200L |
| Aggregate Material Quatity | 5mยณร3 |
| Total Power | โ75kW |
YHZS60 Mobile RMC Plant
YHZS60 is one of hot models, which is perfect for road, bridge, or multiple site projects.
- Max. Aggregate Size: 80/100 mm
- Cycle Period: 60s
| Model | YHZS60 |
| Theoretical Productivity | 60 mยณ/h |
| Mixer Model | JS1000 |
| Mixer Feeding Volume | 1600L |
| Aggregate Material Quatity | 8mยณร3 |
| Total Power | โ100kW |
โWhether youโre in Sao Paulo, Lima, or Bogota, LUTON offers customized small RMC plant solutions designed to meet your budget, site requirements, and production needs.โ
By choosing LUTON, South American contractors can ensure low investment, high efficiency, and flexible operations for their ready-mix concrete business.
How to Set Up a Small RMC Plant in South America
Setting up a small RMC plant in South America involves five key stages:
Market Evaluation
Assess local concrete demand based on project types – residential, municipal, or infrastructure. Understand regional pricing and competitors to forecast ROI.
Site Selection and Layout Planning
Choose a location with easy access to roads, raw materials, and power supply. For mountainous or rural areas (e.g. Chile or Peru), consider compact or mobile layouts to save transport and foundation costs.
Equipment procurement
Select the right plant type (skip hopper, belt type, mobile or stationary) and purchase form reliable suppliers. Verify import documentation, CE certification, and compatibility with local electricity standards.
Installation and Testing
Install the plant following manufacturer guidelines. Test mixing quality, control systems, and water/cement rations. Ensures all equipment works reliably before starting production.
Operation and Staff Training
Train operators and maintenance personnel. Emphasize proper handling of mixers, silos, and control panels. For remote sites, plan regular maintenance and emergency support.
Tip: In South America, consider hot climate, humidity, and seasonal rains when planning foundation, storage, and maintenance schedules.
Cost Optimization Tips for South American Contractors
Setting up a small RMC plant in South America can be cost-effective if contractors plan wisely. Key strategies include:
- Choose the Right Capacity
Select a plant that matches project demand (typically 25-60mยณ/h). Oversized plants increase investment and operating costs without improving efficiency.
- Use Locally Available Materials
Utilize local cement, sand, and aggregates to cut transportation costs and reduce dependency on imported materials.
- Energy-efficient Equipment
Opt for concrete plants with modern control systems and energy -efficient motors, which reduce electricity bills in areas with high power costs.
- Turnkey Service Advantage
Suppliers like LUTON offer turnkey solutions – from planning and delivery to installation and staff training -which saves time, reduces mistakes, and lowers hidden costs.
By combining proper plant selection, local materials, and energy-efficient equipment, South America contractors can maximize output while minimizing investment and operating costs.
How Fast Can You Recover the Setup Cost
Investing in a small RMC plant in South America can be highly profitable if the plant is matched to local project demand. Contractors often recover their investment faster than expected.
A contractor in Peru installed a LUTON HZS35 mini batching plant with a setup cost of $38,000. Within 8 months, the plant supplied over 10,000mยณof concrete to residential and municipal projects, covering the initial investment and generating ongoing profit.
Similarly, in Brazil, a medium-sized contractor using a mobile 50mยณ/h plant for road construction projects saw a payback period of less than one year, thanks to lower transportation costs and on-site production efficiency.
Key factors affecting profitability:
- Plant capacity vs. Local demand – Avoid overcapacity to reduce idle costs.
- Concrete selling price – Monitor regional market rates to ensure sustainable margins.
- Operational efficiency – skilled operators and regular maintenance keep production consistent.
With the right planning, a small RMC plant business in South America can deliver high return on investment while supporting multiple projects across Brazil, Peru, Chile, and Colombia.
Build Smart, Build Efficient with LUTON
Setting up a small RMC plant in South America offers contractors a practical way to produce high-quality concrete on-site, reduce dependency on distant suppliers, and control costs. With the right plant type – whether mobile, skip-hopper type, belt type, or stationary – South American contractors can achieve flexible production, fast ROI, and long-term profitability.
LUTON combines experience, reliable equipment, and comprehensive support to help you start your concrete business quickly and efficiently. From planning and delivery to installation and staff training, LUTON ensures your investment works for you.
Ready to take the next step? Please feel free to contact LUTON to get your detailed small ready mix concrete plant setup cost in South America and start your profit concrete business.
