Concrete batching plant, simply called as concrete plant, is a kind of high-efficient concrete producing equipment. With high automation and high accuracy, it can continuously produce concrete mixture products with stable quality and precise ingredient. Now, to meet different requirements of construction projects, various types of concrete plants emerges on market. Own it and just press a simple button in the control room, the whole producing procedure will carry out step by step and bring you all grades of concrete materials!
Efficient And Stable Performance
Intelligent Automatic Control
Flexible Site Adaptability
Friendly To Environment
Broad Application Range
Hot Models Of Concrete Batching Plant
Stationary Concrete Batching Plant
Large Capacity : 60m3/h~240m3/h
Measuring Accuracy : ±1%,±2%
Powerful Mixing: JS Series Twin-shaft Mixer
Environmental Protection
Broad Application Range
| Model | HZS60 | HZS90 | HZS120 | HZS180 | HZS240 | ||
| Theoretical Production (m3/h) | 60 | 90 | 120 | 180 | 240 | ||
| Concrete Mixer | Type | JS1000 | JS1500 | MAO3000/2000 | MAO4500/3000 | MAO6000/4000 | |
| Power (KW) | 18.5*2 | 22*2 | 37*2 | 55*2 | 75*2 | ||
| Discharging Capacity (L) | 1000 | 1500 | 2000 | 3000 | 4000 | ||
| Belt Conveying Capacity (t/h) | 300 | 450 | 550 | 650 | 900 | ||
| Weighing Accuracy | Aggregate (KG) | 3000Kg±2% | 3000Kg±2% | 3000Kg±2% | 3000Kg±2% | 3000Kg±2% | |
| Cement (KG) | 1500Kg±1% | 1500Kg±1% | 1500Kg±1% | 1800Kg±1% | 2200Kg±1% | ||
| Fly Ash (KG) | 600Kg±1% | 900Kg±1% | 400Kg±1% | 500Kg±1% | 800Kg±1% | ||
| Water (KG) | 600Kg±1% | 900Kg±1% | 500Kg±1% | 800Kg±1% | 1000Kg±1% | ||
| Additive (KG) | 50Kg±1% | 100Kg±1% | 100Kg±1% | 100Kg±1% | 100Kg±1% | ||
| Discharging Height(m) | 4.1m | ||||||
Feature & Advantage
Stable Structure – Static mixing plants are usually installed on a fixed foundation and have the characteristics of structural stability, sturdiness and durability.
High Production Efficiency – The stationary concrete plant adopts advanced mixing technology and equipment, which can efficiently produce high-quality concrete and meet the large-volume demand for concrete in construction sites.
Easy To Operate – Fixed concrete mixing plant are usually equipped with intelligent automatic control systems and operating interfaces, which are easy to operate and reduce the labor intensity of workers.
Large Footprint – Due to the large components and the need to install stationary mixing plants on a fixed foundation, their footprint is relatively large.
Wide Application Range – Stationary mixing plants can adapt to different types of aggregates and different grades of concrete strength. It makes a wide application range.
Easy Maintenance – All components of the static concrete batching plants are designed reasonably. And the components can be all replaced easily. It makes the maintenance and upkeep convenient, also extends the service life of the equipment.
Mobile Concrete Batching Plant
Efficient Production: 25m3/h – 120m3/h
Strong Mobility
Cost Saving
Suitable For Small-sized Temporary Works
Environmental Protection
| Type | YHZS25 | YHZS35/40 | YHZS50/60 | YHZS75/90 | YHZS100/120 | ||
| Theoretical Production (m3/h) | 25 | 35 | 50/60 | 75/90 | 100/120 | ||
| Concrete Mixer | Type | JS500 | JS750 | JS1000 | JS1500 | JS2000 | |
| Power (KW) | 500 | 750 | 1000 | 1500 | 2000 | ||
| Discharging Capacity (L) | 80/60 | 80/60 | 80/60 | 80/60 | 80/60 | ||
| Belt Conveyor Model | PLD800 | PLD1200 | PLD1600 | PLD2400 | PLD3200 | ||
| WeighingAccuracy | Aggregate (KG) | 1500Kg±2% | 2000Kg±2% | 3000Kg±2% | 3000Kg±2% | 3000Kg±2% | |
| Cement (KG) | 300Kg±1% | 450Kg±1% | 900Kg±1% | 1500Kg±1% | 1500Kg±1% | ||
| Water (KG) | 200Kg±1% | 300Kg±1% | 600Kg±1% | 900Kg±1% | 500Kg±1% | ||
| Additive (KG) | 20Kg±1% | 30Kg±1% | 30Kg±1% | 50Kg±1% | 100Kg±1% | ||
Feature And Advantages
Strong Mobility – The mobile concrete mixing plant can be easily moved to different construction sites without the need for complex foundation construction. It is saving-time and cost.
High Flexibility – The mobile concrete mixing plant can be quickly assembled and disassembled according to engineering needs. It is convenient for transportation, flexible to site environment.
Efficient Production – The mobile concrete mixing plant adopts advanced mixing technology and equipment. It has efficient and stable production capacity. Also it can quickly and accurately produce high-quality concrete.
Cost Saving – Mobile concrete mixing plants needs no cost of foundation construction, while their efficient production capacity also reduces operating costs.
Improving Efficiency – The rapid movement and assembly enable them to quickly respond to engineering needs and improve production efficiency.
Environmental Friendly – Mobile concrete mixing plants usually use environmentally friendly materials and energy-saving technologies, which meet the requirements of sustainable development.
Convenient Management – The mobile concrete mixing plant can flexibly adjust production plans to meet the needs of different projects. It is also easy to manage and maintain.
Free-foundation Concrete Batching Plant
Strong Portability
No Need For Foundation
Efficient & Cost-saving
Suitable For Temporary Projects
| Type | FHZS25 | FHZS35 | FHZS50/60 | FHZS75/90 |
| Theoretical Production (m3/h) | 25 | 35 | 50/60 | 75/90 |
| Mixer Discharging Volume (L) | 500 | 750 | 1000 | 1500 |
| Mixing Feeding Volume (L) | 800 | 1200 | 1600 | 2400 |
| Mixer Motor Power (KW) | 18.5 | 30 | 18.5*2 | 30*2 |
| Aggregate Material Quantity (m3) | 3*3 | 5*3 | 8*3 | 12*3 |
| Cycle Period (s) | 60 | 60 | 60 | 60 |
| Max. Aggregate Size (mm) | 80/100 | 80/100 | 80/100 | 80/100 |
Feature And Advantages
No Basic Installation – This type of concrete plant does not need of foundation construction. So it can be directly installed and used, reducing installation time and cost.
Convenient To Move – The design of the foundation free mixing plant is flexible. It can be moved and adjusted according to different sites and construction needs. So it makes the equipment more flexible and convenient to adapt to different construction environments and needs.
High Automation – Free-foundation concrete batching plants are usually equipped with automatic intelligent control systems and operating interfaces. They are easy to operate, which reduces labor intensity of workers, and improve production efficiency.
Compact And Stable Structure – The free-foundation mixing plant integrates all functional systems into one framework platform. It is compact in structure and stable in performance.
Strong Adaptability – The foundation free concrete mixing plant can adapt to different types of aggregates and different concrete strength grades. So it has a wide application range wide.
Environmental Friendliness – The free-foundation concrete batching plant adopts a closed design, reducing dust and noise pollution, which meets environmental requirements.
Belt Type Concrete Batching Plant
Powerful Conveying Capacity
Lower Energy Consumption
Convenient Operation
Broad Application Range
Environmental Protection
| Type | HZS60 | HZS90 | HZS120 | HZS180 | HZS240 | ||
| Theoretical Production (m3/h) | 60 | 90 | 120 | 180 | 240 | ||
| Concrete Mixer | Type | JS1000 | JS1500 | MAO3000/2000 | MAO4500/3000 | MAO6000/4000 | |
| Power (KW) | 18.5*2 | 22*2 | 37*2 | 55*2 | 75*2 | ||
| Discharging Capacity (L) | 1000 | 1500 | 2000 | 3000 | 4000 | ||
| Belt Conveying Capacity (t/h) | 300 | 450 | 550 | 650 | 900 | ||
| WeighingAccuracy | Aggregate (KG) | 3000Kg±2% | 3000Kg±2% | 3000Kg±2% | 3000Kg±2% | 3000Kg±2% | |
| Cement (KG) | 1500Kg±1% | 1500Kg±1% | 1500Kg±1% | 1800Kg±1% | 2200Kg±1% | ||
| Fly Ash (KG) | 600Kg±1% | 900Kg±1% | 400Kg±1% | 500Kg±1% | 800Kg±1% | ||
| Water (KG) | 600Kg±1% | 900Kg±1% | 500Kg±1% | 800Kg±1% | 1000Kg±1% | ||
| Additive (KG) | 50Kg±1% | 100Kg±1% | 100Kg±1% | 100Kg±1% | 100Kg±1% | ||
| Discharging Height(m) | 4.1m | ||||||
Feature And Advantages
Large Conveying Capacity – Belt type mixing plants usually have a large conveying capacity, which can meet the needs of large-scale and high-efficiency concrete production.
Low Energy Consumption – The belt type mixing station adopts advanced transmission system and energy-saving technology, which makes its operating energy consumption relatively low and reduces production costs.
Compact Structure – The structure of a belt type mixing plant is usually compact, occupying a small area, making it easy to install and transport.
Easy To Operate – Belt type mixing plants are usually equipped with advanced control systems and operating interfaces, which are easy to operate and reduce the labor intensity of workers.
Wide Adaptability – The belt type mixing plant can adapt to different types of aggregates and different concrete strength grades, making its application range wide.
Environmental Friendliness – The belt type mixing station adopts a closed design, which reduces dust and noise pollution and meets environmental requirements.
Skip-hopper Concrete Batching Plant
Compact Structure & Small Footprint
Easy Operation Needing Fewer Workers
Flexible Mobility
Lower Cost Of Labor and Maintenance
Environmental Protection
| Type | HZS25 | HZS35 | HZS50 | HZS75 | ||
| Theoretical Production (m3/h) | 25 | 35 | 50 | 75 | ||
| Concrete Mixer | Type | JS500 | JS750 | JS1000 | JS1500 | |
| Power (KW) | 500 | 750 | 1000 | 1500 | ||
| Discharging Capacity (L) | 80 | 80 | 80 | 80 | ||
| Belt Conveyor Model | PLD800 | PLD1200 | PLD1600 | PLD2400 | ||
| WeighingAccuracy | Aggregate (KG) | 1500Kg±2% | 2000Kg±2% | 3000Kg±2% | 3000Kg±2% | |
| Cement (KG) | 300Kg±1% | 450Kg±1% | 900Kg±1% | 1500Kg±1% | ||
| Fly Ash (KG) | 600Kg±1% | 900Kg±1% | ||||
| Water (KG) | 200Kg±1% | 300Kg±1% | 600Kg±1% | 900Kg±1% | ||
| Additive (KG) | 20Kg±1% | 30Kg±1% | 30Kg±1% | 50Kg±1% | ||
Feature And Advantages
Small Footprint – Small footprint: Compared to large belt type concrete mixing plants, hopper type mixing plants have been optimized in terms of footprint. It can better adapt to the compact construction environment of cities and provide more construction space for construction sites.
Flexible Installation – The installation of the lifting bucket concrete mixing plant is more flexible, and can be arranged and adjusted according to actual needs to improve equipment utilization.
Environmental Protection And Energy Conservation – The fully-enclosed lifting hopper without dust leakage makes it friendly to environment.
Stable And Reliable – A double rope lifting and multiple limit protection system ensures the stable operation of the equipment. In addition, the track is formed by integral bending of steel plates, which is stable and sturdy. The inner lining of the track with lining plates is durable and never wear out.
Strong adaptability – It can adapt to different construction environments and engineering needs, and is convenient for movement and deployment.
Easy Operation – Hopper type concrete batching plant with automatic intelligent control system provides an easy operation to carry out the whole concrete production.
How Does A Concrete Batching Plant Work
The concrete mixing plant conveys various raw materials to the mixer in a certain proportion and order, and mixes them together through the rotational motion of the mixer to form a concrete mixture. Specifically, the workflow of a concrete mixing plant includes the following steps.
Storage And Transportation of Raw Materials
The concrete batching plant needs to store various raw materials, such as cement, sand, stones, water, admixtures, etc., and transport them to the mixer as needed.
Aggregates are usually stored on the ground of the batching plant. When the plant starts working, they are loaded into the batching hoppers by loader truck. Then the weighed aggregates are conveyed by belt machine or skip-hopper hoist machine.
Cement is stored in the silos and transported by screw conveyors.
Water is stored in water tank and conveyed by the water pump. Admixture is stored in admixture tank and pumped into the mixer.
Batching The Ingredients Of Raw Materials
First of all, the concrete plant needs to add various raw materials to the mixer according to the preset proportion and order according to the engineering needs. In this process, various weighing devices are applied for getting the precise weight data of various materials. By this way, the ingredient ratios of concrete mixture are ensured accurately.
Concrete batching plant measures aggregates by sensors installed on the batching machine.
Water is measured by a time relay fixed above the mixer.
Additive is also measured by its time relay installed above the mixer.
The weight of cement is gotten through a sensor at the bottom of the cement silo.
Mixing
Then, mixers takes charge for various raw materials are rotated and mixed together. And by friction and impact, the raw materials are mixed evenly to form concrete.
Discharging
Next, the mixed concrete is automatically discharged through the out port. Usually there is a concrete truck waiting beneath it. The out port switch is controlled by the pneumatic system receiving commandes from the electronic control system.
Generally speaking, the average time for mixing a batch of concrete, from weighing, conveying, to mixing and finally unloading, is about 60-90 seconds. The specific production cycle is related to many factors, and accurate time values need to be calculated based on actual situations.
Electric Control
Meanwhile, throughout the entire workflow, the control system of the concrete mixing plant will monitor and manage the entire process, ensuring the accuracy and reliability of each step. At the same time, the concrete mixing plant is also equipped with safety protection devices and emergency response equipment to ensure the safety and stability of the production process.
Why Choose LUTON Concrete Batching Plant
LUTON GROUP has been focusing on manufacturing high-quality concrete batching plant for customers for more than 25 years! Nowadays, depending on the leading producing technology and full-process professional service, LUTON provides the world enjoyable using experience of our concrete batching plants.
